Die Casting
High Quality Die Casting Services
Kingship is a professional enterprise engaged in magnesium and aluminum alloy die-casting and post-processing, with advanced production equipment and efficient automated production lines, plant area of 12,000 square meters, annual output of up to 1,000 tons. Our die casting machines range from 160 to 1600 tons and are able to meet a wide range of production needs from small precision parts to large structural parts. The company has introduced international advanced mold manufacturing and testing equipment to ensure the high precision and stability of products.
Our team has extensive industry experience and can provide customers with one-stop services from product design, mold development to mass production. At the same time, we have obtained IATF16949, ISO13485, ISO9001, ISO14001 and other management systems to ensure that every product meets the highest standards. Whether in medical, automotive, electronics, aerospace, or other industrial fields, we are committed to providing customers with lightweight, high-strength, corrosion resistant die casting solutions to help customers improve product performance and market competitiveness.
Advantages of our die casting services
- Aluminum Die Casting: Light weight, high strength, good corrosion resistance, etc., and the parts produced are precise in size and smooth in surface.
- Normal material models: ADC12, ADC6, A360, A380, A413
- Magnesium die-casting: Lightest structural metal material with the characteristics of light weight, high strength and good shock absorption.
- Normal material models: AZ91D, AM60, AM50
Our Die Casting Surface Treatment
As Cast
Provides a basic, functional finish for die casting products with relatively smooth surfaces and minor tool marks, suitable for non-cosmetic applications.
Plating
Enhance the corrosion resistance of the workpiece, improve hardness, add beautiful luster, and improve electrical conductivity and wear resistance.
Electrophoresis
Provide uniform coating, strong adhesion, excellent anti-corrosion performance, suitable for complex shape workpieces, environmental protection and energy saving
Polishing
Enhances the surface smoothness and shine of metal casts, reducing surface roughness to achieve a high-gloss finish that is visually appealing.
Powder Coating
Creates a thick, uniform coating that is tougher than conventional paint. Ideal for adding vibrant colors and additional protection against corrosion and chipping.
Sand Blasting
Offers a uniform, matte finish by blasting the surface with fine particles, which also helps to remove small imperfections and prepare the surface for further treatments.
Painting
Improve the surface finish, anti-corrosion, aesthetics, and improve the wear resistance and service life of the product.
Anodizing
Increases corrosion resistance and wear properties of aluminum cast parts, while also adding the option for coloration, enhancing both durability and aesthetics.
Our Die Casting Capabilities
| Description | |||||
| Minimum Part Weight | 0.005g | ||||
| Maximum Part Weight | 30kg | ||||
| Minimum Part Size | 10*10*10mm | ||||
| Maximum Part Size | 1200*1500*500mm | ||||
| Minimum Wall Thickness | 0.6mm | ||||
| Maximum Wall Thickness | 20mm | ||||
| Die casting accuracy | 0.05mm | ||||
| Quality Control | ISO 9001 Certified | ||||
| Minimum Possible Batch | 100 pcs |
What Is Die Casting?
Die Casting is a common metal forming process used to create metal parts with complex shapes. In die casting, a metal material (usually an alloy of aluminum, zinc, magnesium, etc.) is heated to a liquid state and then injected under high pressure into a pre-made metal mold, allowing it to cool and solidify and form the desired part shape.
Processing Type of Die Casting
Cold Chamber Die Casting
In this method, metal alloys are melted in an external heating furnace, and then the molten metal is transported from the furnace to the die cavity in the cold chamber die casting machine by a system of lifting pistons. This method is suitable for alloys with high melting points, such as aluminum alloys.
Hot Chamber Die Casting
In hot chamber die casting, metal alloys are heated in a furnace inside the machine, and then the melted metal is fed into the mold cavity through a piston system. This method is suitable for alloys with low melting points, such as zinc alloys.
Semi-Solid Die Casting
In semi-solid die casting, a metal alloy is injected into the mold cavity in a partially solidified state, which helps reduce the problem of shortening and shrinking holes and improve part quality. This method is suitable for specific alloys and part requirements.
Low-pressure Die Casting
This method infuses metal into the mold cavity by applying a Low Pressure, and is suitable for larger, thinner parts to reduce deformation and porosity.
Vacuum Die Casting
In vacuum die casting, a certain vacuum state is maintained in the mold cavity, which helps to reduce the production of gas and pores and improve the quality of parts.
Pressure Infiltration Die Casting
This method gradually injects molten metal into a prefabricated porous ceramic or metal core to create a metal casing on the core for the manufacture of complex hollow parts.
Multi-cavity Die Casting
Setting up Multiple cavities in a mold can simultaneously manufacture multiple identical or different parts, improving production efficiency.
Gravity Die Casting
Unlike traditional die casting, in which metal flows into the mold cavity through gravity, it is suitable for larger, heavier parts.
Processing Advantages of Die Casting
Die casting is widely used in automotive manufacturing, electronic products, household appliances, industrial equipment and other fields, providing efficient, accurate and economical production solutions for the manufacturing industry.
High Precision
Die casting can manufacture complex shaped parts, maintaining high dimensional accuracy and surface quality.
High Production Efficiency
Die casting is an effective method for mass production of complex parts with a short injection cycle.
Design Flexibility
Various shapes and structures can be realized through mold design, which is suitable for different application fields.
Material Diversity
A variety of metal alloy materials can be used, including aluminum, zinc, magnesium, etc.
Less Waste
Because it is formed through the mold, the waste is relatively small.
We can turn your designs and ideas into real parts in just a few days.
Our Factory And Facilities
Kingship owns high precision 3-, 4- and 5-axis imported machines which allow us to achieve tight tolerances. We have also invested in a material tester, so that we can verify the materials we use and make sure they are the correct ones for each project. And we can quickly get measurement results from our automotive coordinate measuring machine (CMM).
Application of die casting
- Automotive: Components like engine blocks, gearboxes, and pistons are commonly produced using die casting for their durability and tight tolerances.
- Consumer Electronics: Used in making robust and intricate parts for gadgets such as smartphones, laptops, and cameras.
- Medical Devices: Produces high-precision instruments and equipment parts, crucial for reliability and sterility in the medical field.
- Industrial Machinery: Parts for heavy machinery that require high strength and resistance to harsh environments.
Why Choose Kingship
Kingship Machinery Division has successfully obtained certifications for quality management systems such as ISO 9001, ISO 14001, ISO 13485, and IATF 16949. We have also continuously introduced advanced manufacturing and precision inspection equipment from countries like Japan, Germany, and Switzerland, ensuring a robust foundation for the production of precise, stable, and high-quality products for our customers.
Project Review
- Review of drawings and technical requirements
- Design for Manufacturability (DFM) formulation
- Evaluation of process clamping and fixture testing
- Delivery review
Die Casting Expert
- professional in custom die casting solutions, we enhance product durability and reduce costs. Our advanced techniques and machinery ensure high quality, functionality, and aesthetics in every part.
Engineering Implementation
- Material procurement
- Process development
- Creation of process flow diagrams and Standard Operating Procedures (SOPs)
- QC engineering sheet preparation
- Control plan creation
- Tool clamping fixture design and manufacturing
- CNC programming
Production and Delivery
- Kingship network of Chinese die casting manufacturers ensures high efficiency and swift production. Our capabilities include up-to-date, automated facilities supporting complex custom projects.
After-Sales Service
- Service tracking
- Continuous improvement
Submit Your Request
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